Industrial Battery Aufbereitung — Europe
Forklift Battery Aufbereitung — restore up to 98% capacity, save 60%.
Cell diagnosis, targeted cell replacement, electrolyte renewal, and desulfurization for your industrial traction battery. 24-month warranty, EU-wide pickup, pay only after delivery.
What is professional forklift battery reconditioning?
Aufbereitung goes beyond simple cell replacement. It addresses the root causes of capacity loss and restores the performance of the entire battery — with a certified test report as proof.
Cell diagnosis
Each cell is tested individually: voltage, specific gravity, internal resistance, and visual inspection.
Cell replacement
Defective or worn cells are replaced with quality-tested cells matching original specs.
Electrolyte renewal
Complete electrolyte exchange per manufacturer specification.
Desulfurization
Controlled pulse charging dissolves sulfate crystals from the lead plates.
Capacity test
Full-load discharge test per IEC 60254-1 with a written certificate.
Warranty activation
24-month warranty on the certified capacity, transferable.
Why recondition instead of buying new?
Save 55-65%
€10,000-14,000 saved on a typical 80V/620Ah battery. Comparable performance.
Up to 98% capacity
Certified per IEC 60254-1. Practically identical operating behavior to new.
24-month warranty
Full warranty on certified capacity. Free rework if capacity drops.
EU-wide service
Pickup and return delivery across Germany, Austria, Benelux, Italy, Slovenia, Croatia.
5-10 working days
Minimal downtime. Express service available on request.
ESG-compliant
Less raw material use, lower CO₂, circular economy — fits sustainability reporting.
Cost comparison: recondition vs. new
Example: 80V / 620Ah industrial traction battery.
| New battery | Aufbereitung | |
|---|---|---|
| Price | €18,000–22,000 | €7,200–8,800 |
| Warranty | 24 months | 24 months |
| Capacity | 100% | up to 98% |
| Lead time | 6–12 weeks | 5–10 working days |
| CO₂ footprint | ~1,200 kg | ~180 kg |
| Amortisation | 3–5 years | Immediate |
How the reconditioning process works
Fully managed end-to-end. Payment only after successful delivery.
Request & data
Send us battery details: manufacturer, voltage, capacity, age, operating conditions.
Pickup
Insured transport to our workshop. Included in the fixed price.
Diagnosis
Cell testing, gravity measurement, visual inspection. Written condition report.
Fixed-price offer
Transparent, binding, no hidden costs. You approve before work starts.
Aufbereitung
Cell replacement, electrolyte renewal, desulfurization, connector inspection.
Quality assurance
Full-load capacity test per IEC 60254-1. Certificate with all measured values.
Return delivery
Return transport, installation optional. Payment only now.
We recondition all major brands
24V to 96V, 200-1500Ah — from any industrial manufacturer.
Frequently asked questions
What is forklift battery reconditioning?+
Aufbereitung restores original capacity of industrial lead-acid traction batteries through cell-by-cell diagnosis, targeted cell replacement, electrolyte renewal, and pulse desulfurization. Result: certified capacity up to 98%, verified per IEC 60254-1.
How much does forklift battery reconditioning cost?+
Typically 35-45% of a new battery. For a standard 80V/620Ah battery, reconditioning runs €7,200-8,800 vs. €18,000-22,000 for new. Savings of €10,000-14,000 with comparable performance and warranty.
Which forklift battery brands can be reconditioned?+
All industrial lead-acid traction batteries from 24V to 96V, 200-1500Ah — regardless of manufacturer. Common brands: Jungheinrich, Linde, Still, Toyota, Hoppecke, Exide, EnerSys, Crown, Hawker, GNB.
How long does reconditioning take?+
5-10 working days including pickup, diagnosis, reconditioning, quality testing, and return delivery. Express service available on request.
What warranty do you provide?+
24 months on certified capacity per IEC 60254-1. If capacity drops below the certified value, we provide free rework or replacement.
What if my battery cannot be reconditioned?+
Diagnosis is free. In rare cases where reconditioning isn't economical, we buy back the battery at current raw material prices — no hidden costs.
Do you offer pickup across Europe?+
Yes — insured pickup and return delivery in Germany, Austria, Netherlands, Belgium, Italy, Slovenia, Croatia, and beyond. Included in the fixed price.
Regenerate your forklift battery — save 60%.
Free diagnosis. Fixed-price offer. Payment only after delivery.